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ห่วงลวดเพชรที่มีความแม่นยำสำหรับการตัดไพลิน

โดยทั่วไปแล้วการเจียระไนแซฟไฟร์โดยใช้ ลวดเพชร อย่างดี (ไม่ใช่แบบวนซ้ำ) การเคลื่อนที่แบบลูกสูบและความเร็วจะต่ำมาก เช่นเส้นผ่านศูนย์กลางลวด 0.3 มม. ตัดแซฟไฟร์ 2-3 นิ้วต้องใช้เวลา 3-4 ชม.

แต่สำหรับ ลวดเพชร Loop เส้นผ่านศูนย์กลาง 0.7 มม. และความยาว 4000 มม. สามารถใช้งานได้ภายใต้ความเร็ว 20 ม. / วินาทีการตัดเพียง 30 นาทีและผิวสำเร็จอยู่ระหว่าง0.473-0.7μm เรานำเสนอการสนับสนุนทางเทคนิคที่สมบูรณ์และระยะยาวสำหรับความต้องการของลูกค้าของเรารวมถึงคำแนะนำส่วนบุคคล

Performance

Diamond Wire Loop Saw are highly effective tools for Cutting Sapphire, a hard and brittle material used in various industries, particularly in electronics and optics.

  • Precision Cutting: Diamond Wire Loop Saw excel in precision cutting of sapphire. They can achieve extremely accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved.

  • Clean and Smooth Edges: These Saw produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes.

  • Minimized Material Loss: Diamond Wire Loop Saw are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization.

  • Low Heat Generation: These Saw generate minimal heat during the cutting process, which is crucial for sapphire since it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking.

  • Reduced Chipping and Microcracking: Diamond Wire Loop Saw are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects.

  • High Cutting Speed: Diamond Wire Loop Saw can operate at relatively high cutting speeds, allowing for efficient production processes. This is particularly valuable in industries where productivity is a priority.

  • Longevity: Diamond-coated wires used in these Saw have a longer lifespan compared to traditional abrasive cutting methods, reducing maintenance and replacement costs.

  • Versatility: While sapphire is a primary application, these Saw can also be used for other hard and brittle materials, making them versatile tools in various industries.

  • Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Saw contribute to environmental sustainability by minimizing material consumption and waste generation.

Overall, Diamond Wire Loop Saw are highly regarded for their ability to provide precise, efficient, and cost-effective cutting solutions for sapphire and similar hard and brittle materials. They are essential tools in industries where precision cutting is crucial for achieving high-quality end products.

Feature

Diamond Wire Loop Saw are specialized cutting tools designed for precise and efficient cutting of hard and brittle materials like sapphire. features for Cutting Sapphire:

  1. Diamond-Coated Wire: Diamond Wire Loop Saw are equipped with a wire loop coated with industrial-grade diamond particles. Diamond is one of the hardest substances on Earth, providing exceptional cutting capabilities.

  2. Precision Cutting: These Saw excel in precision cutting tasks. They can achieve exceptionally accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved.

  3. Clean and Smooth Edges: Diamond Wire Loop Saw produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes.

  4. Minimized Material Loss: These Saw are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization and reducing costs.

  5. Low Heat Generation: Due to their efficient cutting mechanism, Diamond Wire Loop Saw generate minimal heat during the cutting process. This feature is critical for sapphire, as it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking.

  6. Reduced Chipping and Microcracking: Diamond Wire Loop Saw are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects.

  7. High Cutting Speed: These Saw can operate at relatively high cutting speeds, allowing for efficient production processes. High cutting speed contributes to increased productivity.

  8. Longevity: Diamond-coated wires used in these Saw have a longer lifespan compared to traditional abrasive cutting methods. This reduces maintenance and replacement costs over time.

  9. Versatility: While sapphire is a primary application, Diamond Wire Loop Saw can also be used for other hard and brittle materials, making them versatile tools in various industries.

  10. Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Saw contribute to environmental sustainability by minimizing material consumption and waste generation.

  11. Tensile Strength: The wire used in these Saw exhibits excellent tensile strength, ensuring the stability and durability of the wire loop during the cutting process.

  12. Controlled Cutting Process: Diamond Wire Loop Saw allow for precise control over the cutting process, enabling operators to achieve intricate cuts and shapes.

Overall, the unique combination of diamond-coated wire, precision cutting capabilities, and minimized material loss makes Diamond Wire Loop Saw highly suitable for Cutting Sapphire and other hard and brittle materials, meeting the demands of industries where accuracy and quality are paramount.

Application

Diamond Wire Loop Saw are widely used for Cutting Sapphire, a hard and brittle material known for its use in various industries, particularly in electronics and optics. The application of Diamond Wire Loop Saw in Cutting Sapphire includes:

  1. Wafer Production: In the semiconductor industry, sapphire wafers are used as substrates for the growth of gallium nitride (GaN) or silicon carbide (SiC) crystals. Diamond Wire Loop Saw are employed to cut large sapphire boules into thin wafers with precise dimensions for use in semiconductor device fabrication.

  2. LED Production: Sapphire is a common substrate material for light-emitting diodes (LEDs) due to its excellent thermal and electrical properties. Diamond Wire Loop Saw are used to slice sapphire into LED substrates of various sizes and thicknesses.

  3. Watch Crystals: Sapphire is used as a protective crystal for high-end watches. Diamond Wire Loop Saw are used to cut and shape sapphire crystals to fit watch cases, ensuring a scratch-resistant and durable watch face.

  4. Optical Components: Sapphire is used in the production of optical components such as windows, lenses, and prisms. Diamond Wire Loop Saw are employed to cut and shape sapphire blanks into precise optical elements.

  5. Sensor Windows: Sapphire is utilized in sensors for its durability and optical properties. Diamond Wire Loop Saw are used to cut and shape sapphire sensor windows, ensuring high optical clarity and resistance to harsh environments.

  6. Artificial Jewelry: Synthetic sapphire is often used in the production of artificial jewelry. Diamond Wire Loop Saw help in cutting and shaping synthetic sapphire gemstones for use in rings, necklaces, and other jewelry items.

  7. Scientific Research: Sapphire is used in various scientific applications, including research-grade optics and spectroscopy. Diamond Wire Loop Saws are employed to customize sapphire components for experimental setups.

  8. Aerospace: Sapphire is used in aerospace applications for its durability and resistance to extreme conditions. Diamond Wire Loop Saw are used to cut and shape sapphire components for aerospace equipment and instruments.

  9. Medical Devices: Sapphire is used in some medical devices and instruments due to its biocompatibility and hardness. Diamond Wire Loop Saw help in shaping sapphire components for medical applications.

  10. Industrial Tools: Some cutting and drilling tools for industrial applications use sapphire tips. Diamond Wire Loop Saw are used to cut and shape these sapphire tool components.

Overall, Diamond Wire Loop Saw play a crucial role in various industries where precision cutting of sapphire is required to produce high-quality components and products. Their ability to achieve clean, precise cuts with minimal material loss makes them valuable tools for working with this challenging material.

Diamension

Length Options:

  1. 840 mm  ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm.

  2. Diameter of Wire Saw:

  • The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs.

Grit Size Options:

  1. 70/80;140/170;170/200;200/230;270/325

Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics.

With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application.

Customized:customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require.

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FAQ

Q: What are the advantages of a flap wheel?

Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches.

Q: What is the difference between flap wheel and grinding wheel?

Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges.

Q: What is the best flap disc for grinding welds?

Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice.

Q: What is a flap disc grinding wheel used for?

A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings.

Q: What is the best grit for flap discs?

Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending.

Q: Which grit flap disc would leave the smoothest finish on metal?

For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal.

Q: What is the best flap wheel for stainless steel?

Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel.

Q: Can you put a flap disc on a bench grinder?

Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

Diamond Abrasive Products
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